5463-141 - Servo Position Controller Module

SPECIFICATIONS:

Part Number: 5463-141
Manufacturer: Woodward
Series: 5000
Input Voltage: 5V–12V DC
Control Signal: PWM, Analog (0–5V)
Operating Frequency: Up to 20 kHz
Communication Interface: UART, CAN, SPI, I2C
Output Current: 1-10 A
Number of Channels: 1-8
Operating Temperature: -20°C to +70°C
Repair: 3-7 days
Availability: In Stock
Weight: 0.8 kg
Country of Origin: United States

FUNCTIONAL DESCRIPTION:

5463-141 is a Servo Position Controller Module manufactured and designed by Woodward as part of the 5000 Series used in Woodward Control Systems. A Servo Position Controller Module is an electronic device designed to precisely control the angular or linear position of a servo motor. These modules are widely used in robotics, automation systems, CNC machines, industrial machinery, and remote-controlled vehicles. They receive a control signal (analog or digital, often PWM) and adjust the servo motor’s position accordingly by modulating voltage, current, or pulse width to maintain the desired position.

The module ensures accurate, repeatable, and smooth movement by continuously monitoring feedback from the servo’s potentiometer, encoder, or resolver and making real-time adjustments. Modern modules often integrate microcontrollers or DSPs for high-speed processing, multiple input/output options, and protection features.

KEY CONTROL OF PROCESSING FUNCTIONS:

The Servo Position Controller Module precisely manages servo motor movement by processing input commands and real-time feedback, adjusting position, speed, and torque as needed. It uses internal control algorithms, often PID-based, to correct deviations and ensure accurate, smooth operation. The module also protects against overcurrent, overheating, and overload, with advanced models supporting programmable motion profiles and multi-axis coordination.

• Receives and processes input commands from microcontrollers, PLCs, or other control systems.
• Continuously monitors feedback from sensors such as potentiometers, encoders, or resolvers.
• Adjusts motor position, speed, and torque to maintain accurate movement.
• Employs PID or other control algorithms for precise correction of position errors.
• Protects the servo motor from overcurrent, overheating, and mechanical overloads.
• Supports programmable motion profiles and multi-axis synchronization in advanced models

REAL-TIME COMMUNICATION AND INTEGRATION:

The Servo Position Controller Module supports real-time communication and seamless integration with external control systems, enabling precise coordination and rapid response in complex automation setups. It can interface with microcontrollers, PLCs, or industrial networks, allowing continuous monitoring, instant command updates, and synchronized multi-axis operation. Real-time data exchange ensures that the servo system reacts immediately to changes in control signals or feedback, maintaining smooth, accurate, and reliable motion. Advanced modules may also support diagnostic reporting, parameter tuning, and remote configuration through standard communication protocols.

• Interfaces with microcontrollers, PLCs, and industrial control systems.
• Supports real-time data exchange for instant command and feedback updates.
• Enables multi-axis synchronization for coordinated motion.
• Allows remote configuration and parameter tuning via communication protocols (e.g., UART, CAN, I2C, RS485).
• Provides diagnostic reporting for monitoring system health and performance.

WOC maintains the largest inventory of genuine Woodward control system OEM replacement parts, ensuring fast and reliable availability for all your automation needs. We specialize in sourcing, supplying, and repairing critical components, including unused and fully rebuilt boards, all backed by a comprehensive warranty for peace of mind. Our experienced technical team is available 24/7 to provide expert support, whether you need assistance with part selection, system troubleshooting, or emergency repairs. At WOC, we understand the importance of minimizing downtime in industrial operations, and our dedicated specialists work closely with you to ensure that your Woodward control systems remain fully operational and efficient. For detailed information on pricing, availability, or repair services, please contact our team directly by phone or email, and receive prompt, professional guidance tailored to your automation requirements.

FREQUENTLY ASKED QUESTIONS:

What types of servos are compatible with this module?

Most modules are designed for DC servos, including standard hobby and industrial-grade motors. Some industrial modules also support AC servo motors.

What is the typical operating voltage?

Hobby modules usually operate at 5–12V DC, while industrial modules can require 24–48V DC depending on the servo motor specifications.

The servo jitters or moves erratically. What could be wrong?

Possible causes include loose wiring, poor signal quality, electrical noise, or incorrect PID settings. Make sure the feedback sensor is properly connected and calibrated.

The servo does not respond to commands from the control system.

Verify that the communication interface (UART, I2C, CAN, or RS485) is correctly configured. Check baud rates, addressing, and protocol compatibility.