IC200UDD040 - Micro Plus PLC module

IC200UDD040 - Micro Plus PLC module IC200UDD040 - Micro Plus PLC module

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SPECIFICATIONS

Part No.: IC200UDD040
Manufacturer: General Electric
I/O Points: 40
ESCP Outputs: 12
DC Low Current Outputs: 4
DC Inputs: 24
Power Supply Voltage: 24V DC
Load Voltage: 12V DC, 24V DC
Country of Manufacture: United States of America (USA)
Product Type: Micro Plus PLC module
Availability: In Stock
Series: VersaMax

Functional Description

IC200UDD040 is a Micro Plus PLC module developed by GE. It is a 40-point Micro Plus PLC (Programmable Logic Controller) from the GE Fanuc Versamax product line. This advanced module is designed for robust control and automation applications, featuring a combination of digital and analog I/O capabilities.

Technical Overview

  • 24 DC inputs (sink/source configurable, 24VDC)
  • 12 ESCP-protected DC outputs (Electronic Solid-State Contact Protection)
  • 4 DC low-current outputs (ideal for driving indicators or pilot relays)

This distribution allows for interfacing with a variety of field devices, including proximity switches, photoelectric sensors, solenoid valves, contactors, and other control elements.

Analog Interface

Located behind the left-side hinged panel, the unit includes two onboard analog potentiometers. These are typically used for manual fine-tuning of analog values such as setpoints, PID parameters, or scaling factors. Adjustments are written directly to dedicated memory registers, eliminating the need for auxiliary programming or human-machine interface (HMI) devices during commissioning or troubleshooting.

Configuration and Setup

  • Module addressing (used in multi-drop configurations)
  • Operational mode settings
  • Termination options for serial communication

This design facilitates field configurability and minimizes setup time, particularly in systems that require rapid redeployment or reconfiguration in modular automation architectures.

Networking and Communications

Supports RS-485 serial communication, compliant with GE Fanuc SNP/SNP-X and Modbus RTU protocols. Each serial link can address up to 8 slave devices, with expandability through the use of serial repeaters to extend the network topology. The communication interface supports:

  • Multi-drop device networking
  • Peer-to-peer communications
  • Remote monitoring and control via SCADA or HMI systems

This makes the module well-suited for distributed control systems and applications where centralized data aggregation is essential.

Modular Expansion

Despite its compact design, the module allows for up to four additional I/O modules to be added via the integrated expansion bus. Supported modules include:

  • Discrete input/output modules
  • Analog input/output modules
  • Specialty modules (e.g., thermocouple, RTD, high-speed counters)

This modularity supports incremental system growth and flexible adaptation to changing control requirements without the need to overhaul the core PLC hardware.

DC Power Specifications

  • Range: 19.2VDC to 30VDC
  • Hold-up Time: 10ms at 19.2VDC
  • Inrush Current: 1 Amp maximum at 30VDC
  • Inrush Time: 10ms for 1 Amp
  • Input Current: 0.20 Amp typical at 24VDC
  • Input Power Supply Rating: 5W

DC Input Specifications

  • Rated Input Voltage: 24VDC
  • Input Voltage Range: 0 to 30VDC
  • Input Current at 24VDC: I1, I3, I5, I7- 8mA typical; Other inputs- 4.8mA typical
  • Input Impedance: I1, I3, I5, I7- 2.7kohm; Other inputs- 4.7kohm
  • Input Threshold Voltage: ON 18VDC minimum; OFF 5VDC maximum
  • Input Threshold Current:
    • I1, I3, I5, I7: ON 4.5mA maximum; OFF 1.8mA minimum
    • Other inputs: ON 3.3mA maximum; OFF 1.6mA maximum
  • Response Time: 1ms to 20ms (configurable as regular input); 100µs (as HSC input)
  • Isolation Voltage: 1500V RMS (field side to logic side); 500V RMS (between groups)

Output Specifications

  • Voltage Range: 12VDC / 24VDC
  • External Power Supply: 12/24VDC (–10%, +20%)
  • Maximum Load Current:
    • Q1–Q4: 0.5A per point at 24VDC (100% ON duration)
    • Q5–Q16: 0.7A per point at 24VDC (100% ON duration)
  • Minimum Switching Current: 10mA
  • Maximum Inrush Current:
    • Q1–Q4: 2A for 20ms, 1 pulse
    • Q5–Q16: 4A for 20ms, 1 pulse
  • Output Voltage Drop: 0.3V maximum
  • OFF State Leakage Current: 0.1mA maximum
  • Response Time: OFF to ON, ON to OFF – 1ms maximum (at 24VDC)
  • Isolation Voltage: 1500V RMS (field side to logic side); 500V RMS (between groups)
  • Fuse: None (Outputs 5–16 are ESCP protected)
  • Under-voltage Shutdown (Q5–Q16): 5V minimum, 8V maximum

High-Speed Counter Input and Output Specifications

  • Maximum Counter Frequency: 100kHz
  • Input Voltage: ON: 18V, OFF: 5V
  • Count Pulse Width: 20% to 80% duty cycle at 100kHz
  • Count Registers: 16/32 bits

Outputs

  • Load Voltage: 12/24VDC
  • Maximum Pulse/Pulse Train with Ramping/PWM Frequency:
    • PWM and PTO: 65kHz
    • Pulse Train with Ramping: 65kHz
  • Types Available: Up to four HSC, PTO, PTO with Ramping, and/or PWM outputs

Performance Specifications

  • The module is powered by a high-performance processor and includes 9K words of memory, supporting complex programming and data storage requirements. The memory capacity and processor speed allow it to execute advanced control tasks efficiently, making it ideal for demanding applications in industrial environments.
  • This module includes several advanced control features, such as motion control, a real-time clock, support for subroutines, and PID (Proportional-Integral-Derivative) control. These features enhance the module’s ability to handle precise and adaptive control processes, allowing for dynamic adjustments and real-time monitoring essential in industrial automation.
  • Equipped with a high-speed counter capable of operating at up to 100 kilohertz, this module can manage fast signal processing with a duty cycle of 20 to 80 percent. It offers count registers available in either 16-bit or 32-bit formats, making it suitable for applications requiring rapid counting or frequency measurement, such as packaging lines or conveyor systems.

Installation and Configuration

  • Power Supply Requirements: Operates on a 24 Volts DC power supply, with support for a load voltage of either 12 or 24 Volts DC. This power versatility allows the module to be integrated into systems with varying power needs, increasing its applicability in different industrial settings.
  • Mounting Guidelines: This module must be mounted on a vertical surface, and, when installed on a metal panel, requires proper grounding to ensure system stability and protect against electrical shock. Following these mounting guidelines is essential for maintaining operational safety and system reliability.
  • Automatic Configuration: Upon power-up, the module automatically configures to default settings, simplifying the initial setup process. However, for customized configurations, users can utilize dedicated configuration software to define specific operational parameters, I/O configurations, and networking settings according to their system’s needs.

The WOC team is always available to help you with your Mark I and II requirements. For more information, please contact WOC.

Frequently Asked Questions

What is IC200UDD040?
It is a Micro Plus PLC module developed by GE under VersaMax series.

How many ESCP outputs are provided by the module?
The module includes 12 ESCP outputs, designed for controlling external devices and components.

How many DC low-current outputs does it have?
There are 4 DC low-current outputs available on the module, suitable for applications requiring minimal current.

How many DC inputs are present in the module?
The module features 24 DC inputs, allowing for the connection of digital sensors and other input devices.

What is the power supply voltage required?
The module operates with a power supply voltage of 24 Volts DC.